2024年9月18日 星期三
基于离散元法的砂粒分拣直线振动筛筛分性能仿真
Performing A Discrete Element Method Simulation Using A Linear Vibrating Screen for the Sieving Performance Analysis of Sand Particles
摘要

为了响应黄河流域生态保护和高质量发展的战略部署, 解决黄河下游河砂混合物的分离问题, 提高利用直线振动筛进行河砂分离的筛分效率, 查阅大量文献表明, 在直线振动筛的筛分过程中, 影响筛分效率及筛分质量的主要因素有: 振动频率、振幅和筛面倾角。因此, 本文以砂粒作为研究对象, 基于离散单元法 (EDEM) 对砂粒在直线振动筛不同参数下的筛分过程进行模拟, 使用Hertz-Mindlin with JKR接触模型, 通过改变振动频率、振幅、筛面倾角的参数, 观察其对筛分性能的影响及物料筛分过程的变化, 以砂粒的筛分效率作为衡量标准, 获得了最优筛分性能的振动参数组。通过分析仿真模拟结果发现, 直线振动筛的最优振动参数组为: 振动频率f=25Hz、振幅A=4mm、筛面倾角φ=4°, 此时筛分效率可以达到95. 77%。本研究结果表明利用离散元法对于不同工艺参数产生的筛分效率具有很好的可靠性, 该研究可为振动筛的参数选择提供相应的参考。

Abstract

In order to respond to the strategic deployment of ecological protection and high-quality development of the Yellow River Basin, to solve the problem of separating river sand mixtures in the lower reaches of the Yellow River, and to improve the screening efficiency of river sand separation by linear vibrating screen, a large amount of literature is consulted, which show that the main factors affecting the screening efficiency and the screening quality during the screening process of linear vibrating screen are: the vibration frequency, the amplitude, and the inclination angle of the screen surface. Therefore, this paper takes sand as the research object, simulates the screening process of sand under different parameters in linear vibrating screen based on the discrete unit method (EDEM) , uses Hertz-Mindlin with JKR contact model, by changing the parameters of vibration frequency, amplitude, screen surface inclination angle, observes its impact on the screening performance and changes in the screening process of the material, and obtains the optimal screening efficiency with the screening efficiency of sand as a measure. As a measure, the vibration parameter set of optimal screening performance was obtained. Through analyzing the simulation results, it is found that the optimal vibration parameters of linear vibrating screen are: vibration frequency f =25Hz, amplitude A =4mm, screen surface inclination angle φ=4°, and the screening efficiency can reach 95. 77%. The results of this study show that the discrete element method has a good reliability for different process parameters to produce screening efficiency, and the study can provide a corresponding reference for the selection of vibrating screen parameters.  

DOI10.48014/fcmet.20231230001
文章类型研究性论文
收稿日期2023-12-30
接收日期2024-01-14
出版日期2024-06-28
关键词直线振动筛, 离散元法, 筛分效率, 振动参数
KeywordsLinear vibrating screen, discrete element method, screening efficiency, vibration parameters
作者高丹*, 吴林峰, 胡凯钦, 王征
AuthorGAO Dan*, WU Linfeng, HU Kaiqin, WANG Zheng
所在单位华北水利水电大学, 郑州 450046
CompanyNorth China University of Water Resources and Electric Power, Zhengzhou 450046, China
浏览量188
下载量108
参考文献[1] 申冠卿, 王平, 张原锋. 黄河下游河道泥沙不均衡调整及其对水沙条件的响应[J]. 泥沙研究, 2023, 48(06): 30-37.
https://doi.org/10.16239/j.cnki.0468-155x.2023.06.005.
[2] 冯一凡, 李翅, 李宇, 等. 黄河下游滩区周边城镇空间扩展特征与驱动机制[J]. 地理研究, 2023, 42(04): 955-976.
https://doi.org/10.11821/dlyj020221277
[3] [奋进新征程 建功新时代———伟大变革]推动黄河流域生态保护和高质量发展[J]. 记者观察, 2022(17): 10-12.
https://doi.org/10.3969/j.issn.1004-3799(s).2022.17.003.
[4] 行红磊, 侯晓蕊, 行鑫鑫, 等. 浅谈黄河泥沙的开采和有效利用[J]. 中国水土保持, 2015(06): 39-40.
https://doi.org/10.14123/j.cnki.swcc.2015.0158.
[5] 雷刚. 浅谈绞吸式挖泥船在黄河下游河道疏浚中的应用前景[C]//河海大学, 河北工程大学, 浙江水利水电学院, 北京水利学会, 天津市水利学会. 2023(第二届)城市 水利与洪涝防治学术研讨会论文集. 山东黄河工程集团有限公司; 2023: 6.
https://doi.org/10.26914/c.cnkihy.2023.055602
[6] 喻霁, 朱显玲. 链斗式挖沙船结构强度的分析[J]. 武汉船舶职业技术学院学报, 2017, 16(2): 17-19, 27.
https://doi.org/10.3969/j.issn.1671-8100.2017.02.005.
[7] 曹永潇. 河流健康下的黄河泥沙资源利用[J]. 水利科技与经济, 2015, 21(3): 1-3.
https://doi.org/10.3969/j.issn.1006-7175.2015.03.001.
[8] 王兆印, 王文龙, 田世民. 黄河流域泥沙矿物成分与分布规律[J]. 泥沙研究, 2007(05): 1-8.
https://doi.org/10.16239/j.cnki.0468-155x.2007.05.002.
[9] 姜志勋. 大块处理车间固定筛改造研究[J]. 机械管理开发, 2021, 36(07): 155-156+221.
https://doi.org/10.16525/j.cnki.cn14-1134/th.2021.07.069.
[10] 宗望远, 魏鑫鑫, 马丽娜, 等. 食葵联合收获机圆筒清选 筛结构优化与试验[J]. 农业工程学报, 2023, 39(6): 44-53.
https://doi.org/10.11975/j.issn.1002-6819.202301080.
[11] 王延贵, 胡春宏, 史红玲. 黄河流域泥沙配置状况及其资源化[J]. 中国水土保持科学, 2010, 8(04): 20-26.
https://doi.org/10.16843/j.sswc.2010.04.005.
[12] 于佳月. 土壤因子对怀山药品质影响的研究进展[J]. 农村经济与科技, 2019, 30(9): 8-10.
https://doi.org/10.3969/j.issn.1007-7103.2019.09.004.
[13] 陈怀亮, 任景全, 王连喜, 等. 怀山药的研究现状及其发展的几点建议[J]. 作物杂志, 2012(01): 13-17.
https://doi.org/10.16035/j.issn.1001-7283.2012.01.007.
[14] 施烈焰, 易军, 朱远航, 等. 黄河流域(河南段)土壤环境形势、问题与建议[J]. 河南科技, 2020, 39(31): 147-150.
https://doi.org/10.3969/j.issn.1003-5168.2020.31.049.
[15] 王桂锋, 童昕, 陈艳华, 等. 基于DEM 的振动筛筛分参数对筛分效率影响的研究[J]. 矿山机械, 2010, 38(15): 102-106.
https://doi.org/10.16816/j.cnki.ksjx.2010.15.033
[16] 王秉. 基于DEM 离散元技术的玉米直线振动筛仿真分析[J]. 食品与机械, 2021, 37(10): 89-92.
https://doi.org/10.13652/j.issn.1003-5788.2021.10.016.
[17] 周剑萍, 杜泽鹏. 湿颗粒材料筒仓卸料过程的离散元模拟[J]. 重庆大学学报, 2020, 43(6): 58-64.
https://doi.org/10.11835/j.issn.1000-582X.2020.06.007.
[18] 韩锰, 龚智强, 王成军. 可调平三自由度振动筛结构设计与试验分析[J]. 机械强度, 2022, 44(1): 239-244.
https://doi.org/10.16579/j.issn.1001.9669.2022.01.032.
[19] 刘洁源. 直线振动筛的动力学分析与结构优化设计[D]. 山西: 太原理工大学, 2012.
https://doi.org/10.7666/d.y2156423.
[20] 史朋波. ZKB型直线振动筛的结构动力学分析及优化设计[D]. 邯郸: 河北工程大学, 2018.
https://doi.org/CNKI:CDMD:2.1018.163746
[21] 赵啦啦, 刘初升, 闫俊霞, 等. 振动筛面颗粒流三维离散元法模拟[J]. 中国矿业大学学报, 2010, 39(03): 414-9.
https://doi.org/10.1016/S1876-3804(11)60004-9
[22] 徐天昊. 基于EDEM 的振动筛分参数对效率的对比研究[J]. 南方农机, 2024, 55(1): 166-168.
https://doi.org/10.3969/j.issn.1672-3872.2024.01.045.
引用本文高丹, 吴林峰, 胡凯钦, 等. 基于离散元法的砂粒分拣直线振动筛筛分性能仿真[J]. 中国机械工程技术学报, 2024, 3(2): 32-40.
CitationGAO Dan, WU Linfeng, HU Kaiqin, et al. Performing a discrete element method simulation using a linear vibrating screen for the sieving performance analysis of sand particles[J]. Frontiers of Chinese Mechanical Engineering and Technology, 2024, 3(2): 32-40.